| The Card Clothing Services, Inc.
manufactures a complete line of Pillow and Cushion
Filling systems. The popular System E, System 1 and System 2 is a modular
product line that is able to expand with your production
requirement. The CCS fiber reserve feed hopper and fiber
opener is designed to maximize the fiber opening, filling
power and loft memory. This is meant to produce a finish
product with the least amount of fiber yet the most
loft and surface uniformity in the industry.
LOFT PLUS SYSTEM E
The System E is the economical entry
level Pillow and Cushion filling system that is capable
of providing fully opened fiber at the rate of approximately
300 pounds per hour. The System E consists
of a horizontal compressive feed conveyor, high speed
fine opener, fiber stuffing fan and electrical controls.
The operator simply put the raw material on the horizontal
conveyor, slides a tick on the stuffing nozzle and step
on the foot switch. The timer on the electrical control
panel will establish the amount of fiber being inserted
in the tick.
System E
LOFT PLUS SYSTEM 1
Video
The System 1 is a popular more productive
Pillow and Cushion filling system. This system is capable
of providing fully open fiber at the rate of approximately
600 to 800 pounds per hour. The System 1 consists of
a horizontal or vertical high speed opener, fiber stuffing
fans and electrical control. This system includes a
reserve feed hopper that allows the operator to insert
a large amount of raw material into the feed hopper
thus reducing the labor requirement. Once the feed hopper
is full of raw material, the operator slides a tick
on the stuffing nozzle and step on the foot switch.
The timer on the electrical control panel will establish
the amount of fiber being inserted in the tick.
System 1
LOFT PLUS SYSTEM 2
The System 2 is meant to open more
difficult of recycled fibers. This system is capable
of providing fully open fiber at the rate of approximately
600 to 800 pounds per hour. The System 2 consists of
a reserve feed hopper, horizontal or vertical high speed
opener, fiber stuffing fans and electrical control.
In addition, a second inline fine opener is in place
to assure the maximum amount of fiber opening. This
system includes a reserve feed hopper that allows the
operator to insert a large amount of raw material into
the feed hopper thus reducing the labor requirement.
Once the feed hopper is full of raw material, the operator
slides a tick on the stuffing nozzle and step on the
foot switch. The timer on the electrical control panel
will establish the amount of fiber being inserted in
the tick.
CCS offers many options such as multiple operator fiber
filling stations, weigh system, timed feed controls,
bar coding, variable speed motor drives, metal detection
and humidification. Some custom system are capable of
producing as much as 3,000 pounds per hour. These system
generally include complete bale breakers that further
reduce the labor requirement.
Blending and
Opening
Card Clothing & Services, Inc. manufactures a
complete line of Blending and Opening equipment; this
includes bale breakers, multiple hopper blending, weigh
pan blending, coarse openers, reserve bins, fine
openers, and related electrical control systems. Options
include AC inverter lift apron drives, sonic level
control, bale tilting devices, lift aprons, lift apron
magnets, metal extraction, spark detection,
humidification, and all the latest safety devices.
The CCS weight control system is a PLC based touch
screen system that is manufactured with UL/CE compliant,
standard off-the-self components such as Siemens,
Allen-Bradley, and others. The system includes receipt
management, active weight control, trending, spreadsheet
reporting, help screens, online support, and
multilingual text.
CCS high speed fiber openers are manufactured in many
different styles; the standard openers are horizontally
or vertically fed. All high speed openers can be
configured with metallic wire wound cylinders, fully
lagged cylinders, and claw tooth cylinders depending on
the application. CCS Blending and Opening systems are
capable of producing as much as 1,500 to 2,500 kilos per
hour depending on the fiber type, denier, staple length,
and blend percentages.
PDF Brochure: English
Garnetted /
Carded Bed Pillow
Card Clothing & Services, Inc. is pleased to
present the following photos showing the latest in
automated Bed Pillow manufacturing. This high production
system is capable of producing 1,000 to 1,500 pounds per
hour or one standard polyester bed pillow every four
seconds.
CCS "MAX PRO" Garnett/Card machine is a
quality machined steel construction with options such as
randomizer take off.
Video
CCS High Speed "Carriageless" Pillow Cross
Lapper with programmable laydown to allow quick product
change over.
Video
CCS "WCDS" Automatic Pillow Wind/Cut/Doff
machine is also programmable to provide pillow accuracy
and reliablility.
Video
CCS Semi-Automatic "Pillow Stuffer"
Video
CCS "WCDS" Pillow Wind Up and Stuffing
system has become an industry standard due to the high
productivity and reliability.
CCS "Style Change" Receipt Management
system will allow the operator to save all pillow sizes
in memory for repeatability.
PDF Brochure: English
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